Context:
- The Ministry of Steel has released the Draft National Steel Policy: Vision 2047, which aims to make India a globally competitive steel producer and increase steel exports to 45 million tonnes (Mt).
- However, the policy raises a fundamental question: Does India's steel industry derive its competitiveness from efficiency and productivity or from excessive government protection?
- Therefore, India must gradually dismantle protectionist measures, improve mining policy and enhance industrial efficiency to achieve genuine global competitiveness by 2047.
India's Steel Industry - Growth and Profitability:
- Impressive production growth:
- India has emerged as the world's 2nd-largest steel producer, with production reaching 170 Mt.
- Its share in global steel production has increased from less than 5% in 2000. However, India remains significantly behind China, which produces 961 Mt.
- High profitability:
- The average EBITDA-to-sales ratio of the Indian steel industry during 2000–2025 was approximately 15%, around 3–4 percentage points higher than the rest of Indian manufacturing.
- The profitability of India's three largest steel firms was also 3–4 percentage points higher than that of their major global counterparts during 2015–2024.
- But, high profitability may reflect protection and policy advantages rather than superior efficiency.
Sources of Protection and Their Economic Costs:
- Cheap domestic iron ore:
- A 30% export duty on iron ore containing more than 58% iron keeps domestic prices approximately 30–40% below global prices.
- This effectively transfers value from mineral resources and mining regions to steel manufacturers.
- Low domestic prices reduce incentives for exploration and mining, leading to economic losses in mineral-rich regions.
- High import tariffs and non-tariff barriers:
- A 7.5% import tariff, combined with an 11.5% safeguard duty, results in an effective duty of approximately 18%. Comparable tariffs in ASEAN countries are only 3–4%.
- Quality Control Orders (QCOs) cover 228 steel products, restricting imports and competition.
- The Gauba Committee reportedly recommended removing 122 products from the QCO list, but only 59 have been suspended so far.
- Higher costs for downstream industries:
- Domestic steel manufacturers sell hot-rolled coils at a 6–7% premium over Japan, despite Japan being a high-cost producer.
- This increases input costs for -
- Construction: Steel accounts for approximately 15% of total project costs.
- Automobiles: Steel and related products constitute roughly 5% of raw material costs.
- MSMEs: Higher input costs weaken the competitiveness of smaller industries, particularly export-oriented enterprises.
- Thus, protection for the steel industry imposes an indirect cost on the broader manufacturing ecosystem.
Impact of Removing Protection - Examined Through Two Alternative Scenarios:
- Policy change (Alternative 1): Reduce tariffs, lowering domestic steel prices by 6%.
- Impact: Profitability of the largest private sector steel firm reduces by 25%, that of the largest public sector firm drops by 50%, and the fastest-growing large private firm drops by 40%.
- Policy change (Alternative 2): Remove iron ore export duties and purchase ore at global prices.
- Impact: Profitability of the largest private firm reduces to approx. 7%, that of the fastest-growing private firm drops by 95%, and that of the largest public-sector firm becomes negative.
- The findings indicate that the industry's profitability is highly dependent on policy support.
- Genuine competitiveness requires firms to survive through productivity, innovation and cost efficiency rather than protection.
Reforms for Global Competitiveness:
- Calibrated liberalisation to strengthen export competitiveness:
- Reduce import duties over five years to ASEAN levels.
- Remove unnecessary QCOs, particularly those identified by the Gauba Committee.
- Introduce greater competition to encourage productivity, innovation and cost reduction.
- Lessons from other industries:
- Pharmaceutical and automobile component tariffs declined from approximately 40% in 2000 to 10–15% in 2023.
- India's share in global automobile component exports increased from 0.2% in 2003 to 1.5% in 2024.
- Its pharmaceutical export share increased from 0.7% to 2%.
- Consider strategic privatisation:
- The profitability gap between private and public-sector steel firms suggests potential efficiency and governance problems in public-sector enterprises.
- Market-share trends since 2000 - SAIL (declined from 30% to 10%), JSW Steel (increased from 1% to 12%), and Tata Steel (maintained approx. 11–13%).
- Privatisation of selected SAIL plants could improve efficiency, corporate governance and fiscal outcomes while retaining strategic oversight.
- Remove iron ore export duty:
- Abolish the 30% export duty on high-grade iron ore. Allow domestic miners to realise international prices.
- Encourage exploration, investment and efficient resource allocation. Expose steelmakers to global input prices, encouraging productivity improvements.
- Overhaul mining policy:
- India has explored only around 10% of its obvious geological potential.
- The existing mining regime discourages exploration because discoveries must be surrendered for future auctions, with discoverers receiving limited incentives.
- Suggested reforms -
- Adopt exploration-friendly policies followed by Australia and other mineral-rich countries.
- Provide adequate incentives and predictable rights to mining explorers.
- Accelerate new mine development.
- Increase mining's contribution to GDP and improve resource utilisation.
Conclusion:
- India's steel industry has achieved remarkable growth since Jamsetji Tata established the foundations of modern steel production in 1912, overcoming colonial scepticism about India's industrial capabilities.
- The Draft National Steel Policy: Vision 2047 must build upon this legacy by promoting efficiency, technological innovation, competitive input markets and export orientation.
- A phased transition from protection-led profitability to productivity-led competitiveness is essential for sustainable industrial growth.